AI for the plant’s daily readings

The logbook,
made intelligent.

The machine that is getting worse — caught weeks before it fails.

Trusted readingsWatched by AIWarned in time

For plants that still write readings by hand — a few hundred machines and up.

A handwritten register where every number is within its limit, beside the ReadLog alert built from the same readings: MT-201’s B-phase current has risen every week for four weeks and is closing on its 190 ampere limit.

The problem

Machines rarely stop.
They quietly get worse.

Getting worse has no alarm. It just costs — every day.

Power creeps up

A worn bearing draws a little more current every week. Consumption rises, month after month.

Equipment ages early

Run too long, a repair becomes a replacement. Replaced too early, capital is wasted.

Quality drifts

A machine running slightly off turns out product slightly off. Rejects rise, and the cause is never found.

The sudden breakdown

An emergency repair costs several times a planned one. Urgent spares, overtime, production waiting.

This shows only when readings are compared.

And on paper, that never happens.

The solution

ReadLog.

ReadLog is an end to end solution for daily plant readings — an Android app that runs on any Android device, and a browser based application. Operators capture readings directly on the device, validated and timestamped. The system detects degradation and anomalies, and raises timely alerts for necessary action.

  • On-the-spot limit checking and correction
  • Works offline, syncs when the network returns
  • Trends, reports and graphs on the web
  • No sensors, no wiring
  • Configurable, and customized as per need
The benefits

Lower costs.
A better-run plant.

Cost benefits

Reduced consumption
Lower energy, fuel and compressed air consumption.
Less downtime
Fewer breakdowns, and fewer hours of lost production.
Reduced maintenance cost
Planned repairs cost less than emergency ones.
Fewer quality losses
Less scrap, rework and rejected material.
Longer equipment life
Machines last longer.

Other benefits

Improved efficiency
Machines work as intended, and the engineer’s time is spent where it matters.
Improved product quality
Fewer quality variations traced back to equipment.
A safer plant
Fewer overheating panels, leaks and pressure incidents.
Audit ready
A complete, retrievable record for every audit.
How it works

Easy for the operator,
ready for the engineer.

Illustration

  • Scan to start

    The machine is identified by its label. No wrong entries.

  • The right keypad

    It matches what is being recorded. Nothing is spelt out.

  • Checked on entry

    An out-of-range value is flagged on the spot.

  • Works offline

    Recording continues in areas with no network.

Illustration

  • Alerts

    An alert is sent when something needs attention.

  • Analysis

    Trends, reports and history for every machine.

Reports

Investigate. Analyze. Share.

Meaningful reports, ready to view, print and export.

Tag trendMT-201 · Current B · 1–14 Jul
Example
LIMIT 190 A150190OFFMISSED196 A · 12 JUL1 JUL14 JUL
Reading Limit Over limit Missed Motor off
TimeCurrent B (A)Operator
06 Jul 06:38OFFA. Kadam
09 Jul 06:35Missed
12 Jul 06:42196A. Kadam
14 Jul 06:39184S. Rane
PDFCSV
Shift log
Shift A · 12 Jul
Example
Cooling Pump 1MT-201
06:42Current R168 AA. Kadam
06:42Current B196 AA. Kadam
06:42Winding temp62 °CA. Kadam
Cooling Pump 2MT-202
06:51Current R164 AA. Kadam
06:51Current B173 AA. Kadam
06:51Winding temp61 °CA. Kadam
Cooling Pump 3MT-204
07:04Current R170 AA. Kadam
07:04Current B174 AA. Kadam
Page 1 of 112
Tag trendOne measurement over time, with its limits.
Machine by machineOne measurement across every machine, worst first.
Findings logEvery alert in a period — how often, how long, how bad.
ConsumptionWhat every meter counted, period by period.
CoverageWhether the rounds were walked, day by day.
Missed readingsWhich tags went unread, worst first.
Operator roundsWho walked which round, when, for how long.
Maintenance logEvery repair, replacement and service.
Shift logThe register, printed.
Custom work

Customization, when needed.

ReadLog works as it comes. When a plant needs more, we build it.

Custom reports

In the plant’s own formats.

Custom alert rules

For specific equipment and conditions.

Integrations

ERP, historian or maintenance systems.

Customization carries an additional cost.

See ReadLog in action.

One area of the plant — its machines, its limits, its operators.

Book a demo

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Or write to ushello@readlog.ai